ORDER OF THE STATE INSPECTION SANOATKONTEKHNAZORAT OF THE REPUBLIC OF UZBEKISTAN

of February 14, 2006

About approval "Safety rules of works for loaders during the handling works"

List of amending documents

In pursuance of the resolution of the Cabinet of Ministers of the Republic of Uzbekistan of July 12, 2000 I order to N267 "About Review and Development of Regulating Documents on Labor Protection":

1. Approve "Safety rules of works for loaders during the handling works" according to appendix.

2. Enact these "Rules"... after ten days from the date of its state registration in the Ministry of Justice of the Republic of Uzbekistan.

3. I reserve control of the course of accomplishment of this order.

 

Approved by the order of the chief of the State inspection Sanoatkontekhnazorat of the Republic of Uzbekistan of February 14, 2006 No. 32

Safety rules of works for loaders during the handling works

These rules according to the law of the Republic of Uzbekistan "About labor protection" and the resolution of the Cabinet of Ministers of the Republic of Uzbekistan of July 12, 2000 of N267 "About Review and Development of Regulating Documents on Labor Protection" establish procedure for safety of works for loaders during the handling works.

Chapter I. General requirements

1. Terms and determinations

1. In these rules the following main terms and determinations are used:

loading dimension - the set loading limits on open mobile rail and motor transport;

gage load - load which sizes do not exceed dimensions of railway vehicles of the railroads, and for automobile and other type of land motor transport - the regulations established by Traffic regulations; The Amount of violations of dimension shall not exceed certain sizes in case of which cargo hauling due to reducing gap between dimensions of approach of structures and railway vehicles is still possible;

long loads - constitute special group of loads (details and nodes of large machines, metalwork, etc.) which is transported on special railway platforms or trailers;

load zastropovka - fixing with its hoisting slings in transit and movements, for example in stack on the pallet) for prevention of danger of longitudinal shift;

zastropka (catch) of load - fixing on load hoisting sling according to the scheme of strapping;

capture - the mechanical adaptation fixed on load for its reliable deduction when moving;

key brand - the key locking the special contact lock of the introduction device (the protective panel) of the hoisting crane;

container - the transport repeatedly used equipment for transportation and temporary storage of loads with unobstructed capacity of 1 m3 and more, the having devices providing the mechanized installation and its removal from vehicles. To destination containers are subdivided on universal and specialized;

branded system - procedure for the admission on the crane of the crane operator, assistant to the crane operator and other service personnel, the excluding possibility of unauthorized turning on of the protective panel of the crane and management of it;

dead loads - special category of loads of unknown weight. The loads fixed on the base by anchor bolts, earthed, which froze to the earth or pressed by other load are considered dead; It is forbidden to Crane dead loads;

the work permit - permission to the worker on the right of exit to crane ways and galleries of pavements through passage and portable console cranes for production of repair and other work;

dangerous goods - explosive, flammable, radioactive, toxic agents and materials, the treatment of which requires acceptance of special precautionary measures;

the pallet - the flat platform with devices for accession to lifting mechanisms intended for placement of loads on it (as rules, stacked) and the subsequent movement to places of loading unloading;

rasstropovka - removal from load hoisting sling after loading unloading transaction completion;

manual vehicles - the load trolleys of different function set in motion by the muscular strength of the person;

means of packaging - adaptation (the pallet, the cartridge, grid, binding, film etc.) by means of which the transport packet is created. The transport packet represents unit created from breakbulk cargoes, in container or without it, using different methods and means of packaging, the keeping form in the course of the address and the providing complex mechanization of handling works and warehouse operations;

bulkiness degree - the characteristic of off-gage load in transit it by rail;

hoisting slings - the ropes supplied with loops, hooks or other gripping devices for capture and deduction of load in case of its movement;

strapping (zastraplivaniye) of load - fixing on load hoisting sling for subsequent its movement;

schemes of strapping - the scheme of fixing hoisting sling on load for its reliable deduction when moving;

traverse - the beam which is a part of the system strappings of bulky cargoes;

stackable loads - the loads suitable on the technical characteristics for stacking by stacks (one on another) in transit and storage.

2. General requirements

2. Rules establish single safety requirements in case of production of handling works and cargo placement for the organizations (the companies, organizations, firms, etc.) of all forms of business, and also for the physical persons who are engaged in the specified work types according to the procedure of business activity.

3. The organization of control over the implementation of requirements of these rules is assigned to the employer.

4. Frequency and procedure for test of knowledge and instructions for labor protection shall be carried out according to "Standard regulations on the organization of training and examination on labor protection" (рег. N272 of 14.09.1996).

5. Persons is younger than eighteen years it is forbidden to involve in the works given in the Activity list with adverse conditions of work on which application of work of persons more young is forbidden than eighteen years" (reg. N 1990 of July 29, 2009) (Collection of the legislation of the Republic of Uzbekistan, 2009, N 30-31, Art. 355).

3. Organization of works

6. The organization of works shall provide their safe production, proper control of observance of requirements of production safety, localization and mitigation of consequences of accidents and incidents on hazardous production facility in case of their origin and to determine procedure for technical investigation of their reasons, developments and implementations of actions by their prevention and prevention.

7. On the basis of the normative requirements for labor protection containing in these rules under the organization of handling works and warehousings of loads, taking into account specific conditions, shall be developed or brought into accord with provisions and instructions for labor protection by professions and work types, at the same time:

a) the list of instructions shall be constituted by security service of work with the assistance of division managers, services of chief specialists, labor organization and the salary, is approved by the head of the organization and distributed to structural divisions;

b) development of instructions is performed by heads of workshops, laboratories, departments and other structural divisions of the organization on the basis of the order or the order of the head of the organization;

c) approval of instructions shall be made by the head of the organization after approval of the relevant trade-union organ or other authorized representative body and security service of work.

8. Instructions for labor protection for workers shall be constituted according to technological instructions, requirements of these rules and according to "Regulations on development of instructions for labor protection" (reg. N870 of 07.01.2000).

9. Instructions for labor protection shall be issued to workers or be on workplaces or other known and available places of their organized storage.

10. The location of instructions for labor protection is determined by the division manager (services) taking into account need of ensuring simplicity and convenience of acquaintance with them.

11. Review of instructions shall be made at least once in five years or in cases of change of technology, the equipment, tools, etc.

12. In conditions with the increased danger review of instructions shall be made for works at least once in three years.

The systematized characteristics of the processed loads, including classes of their danger, are provided in the appendix N1 to these rules.

13. The requirements and regulations established in standards of the organization (company), in instructions for labor protection or other regulating documentation (including design, technological, etc.), shall conform to requirements of these rules and the current legislation.

14. Responsibility for the organization of handling works in the organization is conferred by the order on the company on the specialist organizing these works.

15. In the absence of the responsible person (leave, business trip, etc.) accomplishment of its obligations shall be assigned by the order to the worker replacing it on position.

16. Crane operators and their assistants, slingers shall be guided by the production instructions developed on the basis of standard instructions on these professions approved in the procedure established by the legislation.

17. Person leading production of handling works shall:

a) before work to provide the conservation zone in production sites of works;

b) check at the workers who are carrying out works, availability of the corresponding certificates and other documents on the right of production of these works;

c) watch that the choice of methods of loading, unloadings, cargo transfers conformed to requirements of safe works;

d) in case of emergencies or danger of injuring of workers to immediately stop works and to take measures for danger elimination;

e) to direct directly works during the unloading and cargo loading on which schemes of strapping are not developed and when unloading loading works are performed by two cranes;

e) not allow to use of the rejected removable load gripping devices and container which do not have labels or brands.

18. The organization of control over the implementation of requirements of these rules is assigned to the employer, control for them vypolneniyemneposredstvenno to heads of structural divisions (services) of the organization.

19. Fulfillment of requirements of instructions should be checked when implementing all types of control.

20. The security service of work of the organization shall exercise constant control behind timely development, check and review of instructions for labor protection, to render to developers (divisions) the methodical and organizational help and assistance.

4. Special conditions

21. The major dangerous and harmful production factors during the handling works and when warehousing loads are:

a) gas contamination and dust content of air of the working area;

b) the increased or lowered air temperature of the working area;

c) the increased noise level on workplace;

d) the increased or lowered humidity of air;

e) the increased or lowered mobility of air;

e) insufficient illumination of the working area;

g) straight line and the reflected blestnost;

h) workplace arrangement at considerable height;

i) moving machines and mechanisms, mobile parts of crane facility, the lifted and moved load, ropes, chains, hoisting slings, крючья, traverses, pincers, balance weights, captures etc., sharp edges of the transported load, the acting rymbolta, moving cranes, road and rail transport, etc.;

j) for cranes with the electric drive the increased tension of electric chains which short circuit can happen through body of the person;

k) for cranes on the automobile chassis or the chassis of automobile type toxic impacts of ethylated gasoline, etc.

22. The list of professions and works with the increased danger shall conform to requirements of the existing regulating documents.

23. In production sites of handling works the hazardous substance content (aerosols, vapors) and dust in air of the working area shall not exceed threshold limit values.

24. General requirements of safety during the carrying out handling works and cargo placement, general requirements of safety to cargo transfer processes (loading, unloading, transportation, intermediate warehousing, the device and content of transport ways) by floor wheeled motor transport are determined in the procedure established by the legislation.

5. Cranes

25. The handling and transport works performed using hoisting cranes shall be carried out under the leadership of the person responsible for safe works by cranes appointed by the order on the organization from among masters, foremen, chiefs of sites at which disposal these cranes are.

26. Heads of the organization operating cranes, container, removable load gripping devices, crane ways shall provide their content in good repair and safe working conditions by the organization of surveys, surveys, repair, servicing and supervision in the procedure established by the legislation.

27. For control of the hoisting machines and works which are made with their application in the organization shall be appointed in the procedure established by these rules of the device and safe operation of hoisting cranes:

a) specialist in supervision of safe operation of hoisting machines, removable load gripping devices and container;

b) specialists responsible for content of hoisting machines in good repair;

c) workers responsible for safe works by cranes.

28. In warehouses of materials as persons responsible for safe works by hoisting machines, managers of these warehouses can be appointed.

29. It is not allowed to perform handling works with dangerous goods in case of detection of discrepancy of container to requirements of the specifications and technical documentation, defective container, and also in case of lack of marking and warning labels on it.

30. The hoisting machines which are in operation shall have plates with indication of registration number, load-carrying capacity and date of the following engineering certification (partial or complete).

31. The hoisting machines, removable load gripping devices and container which did not undergo engineering certification it is forbidden to allow to work.

Defective removable load gripping devices, and also the devices which do not have labels (brands) shall not be in production sites of works.

Stay in production sites of works of the unmarked and damaged container is not allowed.

32. Before works on cargo transfer each load shall be carefully inspected, devices for building (catch) of load according to the scheme of strapping are checked.

33. On site works and persons which do not have a direct bearing on these works shall not be allowed to the equipment. Finding of people, movement of vehicles in zone of possible fall of loads from railway vehicles when loading and unloading is not allowed, and also in case of cargo transfer by weight handling equipment.

34. The workers performing works on cargo transfer by cranes and servicing this equipment shall be trained, certified, allowed to independent works in the procedure established by the legislation.

The conditions for safe and accident-free works including required climate of the working area and production sites of works, technical and organizational support, availability of remedies from impact of dangerous and harmful production factors shall be created. Are obligatory accurate distribution of obligations and responsibility among contractors and the organization of interaction between them, responsibility of everyone for execution of the obligations, etc.

35. In case of accomplishment of handling works as cranes it is necessary to observe the following safety requirements:

a) work with heavy lift gears and mechanisms of movement of the crane on the slinger's signal;

b) to immediately stop work on signal "Stop" irrespective of by whom it is given;

c) to carry out rise, lowering, movement of load, braking in case of all movements smoothly, without breakthroughs;

d) before rise or lowering of load it is necessary to be convinced that near load, stack, railway stsep, the car, the car and other place of rise or lowering of load, and also between load and these objects there is no slinger or other persons;

e) it is necessary to stropit and unhook load after complete stop of cargo rope, its easing and in case of the lowered hook suspension bracket or traverse;

e) under load it is necessary to use special devices to eyeliner of hoisting slings;

g) the binding and catch of load need to be made according to the scheme of strapping for this load;

h) the load during movement shall be lifted at least 0,5 m above the objects which are found on the way;

i) it is necessary to lower load on the place intended and prepared for it on the liners providing steady position of load and ease of extraction of hoisting slings from under it.

36. Handling works should be performed by the mechanized methods using weight handling equipment and means of mechanization. The mechanized method is obligatory for loads weighing more than 50 kg, and also for load lifting on height more than 3 m.

Access for personnel to pavements, portable console cranes, crane ways and galleries through passage shall be determined and be regulated by system key brand according to the appendix N2 to these rules.

37. For movement of the jib crane its arrow shall be given to transport provision (its installation along longitudinal axis of way of movement), the hook is lifted and fixed in the upper provision.

38. Construction and other works using hoisting machines shall be performed on the project of works providing:

a) compliance of cranes to the performed work on load-carrying capacity, load lifting height, arrow departure;

b) safe installation of the crane for work near structures, places of warehousing, slopes of ditches and in other conditions;

c) safe distances from networks and air-lines of electricity transmission, including city contact networks, etc.

39. Handling works and cargo placement as cranes shall be carried out according to the process charts developed and approved in the procedure established by the legislation.

40. In case of cargo placement the sizes of spaces shall be observed: from walls of rooms - 0, m, from heating devices - m 0,2 (shall increase under the terms of storage of load), from sources of illumination of 0,5 of m, from floor - m 0,15, between boxes in stack - m 0,02, between pallets and containers in stack - m 0,05-0,1.

41. Unloading and loading of gondola cars hook cranes shall be made on the technology approved by the owner of the crane with indication of in it necessary measures for safe works taking into account specific load and subject of loading unloading.

42. It is forbidden transport load on crane hook over workplaces or when finding people in zone of movement of load.

43. Lift load, bigger load-carrying capacity of the crane, it is forbidden.

44. It is allowed to lower load only on the place intended for this purpose with exception of possibility of its fall, capsizing, slipping. Loads shall keep within or be established according to requirements when warehousing specific loads without blocking up of passes and with fulfillment of requirements on convenience and safety of their strapping and rasstropovka.

45. Handling stages and platforms shall protect loads and cargo handling gears from atmospheric precipitation, to have at least two dispersed ladders or ramps and width ensuring observance of requirements of technology and safety during the handling works.

46. Finding of people and carrying out any works in zone of operation of grab and magnetic cranes is not allowed.

47. Upon termination of work it is forbidden to leave load and hinged devices (the grab, magnetic washer) in hover. The grab and magnetic washer belong to load gripping bodies which reside on the crane and are not considered as hinged devices.

6. Transportation of goods

48. For transportation powder and bulk solids the special rail cars and cars like the cement truck providing dust-free loading, transportation and unloading of these materials shall be used.

49. The container for transportation of powder materials shall provide integrity of packaging at all stages of the address (up to their application in production) without intermediate peresypok.

50. Special tanks shall be used to transportation of harmful and aggressive liquid materials.

51. For the easily freezing substances of high viscosity systems of bystry warming up without change of their chemical properties and without allocation shall be provided in the atmosphere of harmful vapors and gases.

52. Special cistern or automobile cars shall be used to transportation of the liquefied harmful gases (chlorine, ammonia, etc.).

53. Loading of dangerous substances, their plums or expression from tanks, and also washing and steaming of tanks shall be performed by the methods excluding contact with them of workers or allocation in air of hazardous substances. Before discharge of liquids it is necessary to check operability of the valve connecting internal cavity of the tank to the atmosphere.

54. To transportation of bulk solids it is necessary to apply continuous transport with the minimum number пересыпок (transporters, elevators, etc.), to powder materials (cement, lime, etc.) - pneumotransport or transporters with the minimum quantity пересыпок and using the removing dust devices, to liquid dangerous substances with expense more than 400 kg in change - pipelines from the armature excluding infiltration of these substances, and in case of smaller expenses - in container of the supplier, to the liquefied and compressed harmful gases with big raskhodomtruboprovoda, in case of insignificant expenses (to 10 cylinders in change) - in cylinders.

7. Works manually

55. In case of accomplishment of handling works and in case of transportation of loads manually it is necessary to fulfill the following requirements:

a) transfer the sharp, cutting, pricking products and tools only in covers, cases;

b) it is necessary transfer loads in tough container and ice unpacked only in mittens;

c) put glasswares on steady supports, the empty glass container should be stored in boxes with nests;

d) not use the beaten ware having chips, cracks;

e) not transfer loads in defective container, with the sticking-out nails, fringing, etc.;

e) on vehicles or their unloadings it is forbidden to apply boards less than 50 mm thick to cargo loading, for deflection exception under boards it is necessary to establish strong props;

g) the mass of the lifted and moved load manually for men in case of alternation with other work (to two times an hour) is allowed to 30 kg, in case of lifting and moving during working shift - to 15 kg, for young men aged from 16 up to 18 years - 13 kg the following loads: bulk (gravel, clay, sand, grain, vegetables, etc.), lightweight (empty container, fruit in small packaging, etc.), piece (brick, etc.), timber (the SanPiN N 0141-03, SanPiN N 0116-01);

h) transferring of load over admissible regulation (for men of 30 kg) is allowed under condition by means of other loaders or mechanisms;

i) women are allowed to lift and transfer weights manually: constantly during working shift - weighing no more than 6 kg, periodically (to 2 times an hour) in case of alternation with other work - weighing no more than 9 kg (the SanPiN N 0115-01).

The size of the dynamic work made within each hour of working shift for men shall be no more than 850 кгм when moving load on working surface and no more than 435 кгм when moving load from floor, for women, respectively, 300 and 150 кгм.

When moving load on carts or in containers ongoing effort for women shall not exceed 10 kg.

56. Cargo transfer weighing more than 20 kg in engineering procedure shall be made by means of the built-in lifting and transporting devices or means of mechanization. Also cargo transfer in engineering procedure of distance more than 25 m shall be mechanized.

57. The maximum bias in case of which transportation of loads by loaders can be made shall not exceed 3 Ў.

58. Bridges, staircases, ladders which flooring deflection in case of maximum demand shall not exceed 20 mm back shall be used to transition of loaders with load from vehicle platform in warehouse and. With length of ladders, bridges more than 3 m under them shall be established intermediate support.

59. Bridges and staircases shall be manufactured of boards at least 50 mm thick and from below are fastened by tough levels to interval of no more 0,5 of m.

Staircases shall have levels with a section of 20x40 mm for emphasis of legs through each 300 mm.

60. Metal bridges shall be manufactured of corrugated sheet metal at least 5 mm thick.

61. Stage up to 4 m high is allowed to operation after their acceptance by the direct works manager, more than 4 m - the commission appointed by the head of the organization.

8. Cargo placement

62. The loads shipped on open mobile rail transport shall be placed within the established loading dimension according to the appendix N3 (appendix is not given) to these rules.

63. Loads on the platform of warehousing in case of piling height (from rail head) to 1,2 of m shall be placed from outside side of head of the next rail of railway or crane track of at least 2,0 of m, in case of bigger piling height - m 2,5 suffices.

64. Cargo placement in the closed car shall not interfere with free opening of the doors located on both sides of the car. Doors of the car shall be protected with boards at least 40 mm thick or boards, if necessary.

When opening doors of the car workers shall not be in the danger area of possible collapse of load.

65. Wooden or metal emphasis, persistent stages, boards shall be applied to fixing of load in body of the car or in the rail car. Fixture of load in car body using wire, metal ropes is not allowed.

66. When loading the car the load shall not tower over carriageway more than on 3,8 of m and have width of no more 2,5 of m.

67. It is allowed to open and close vehicle body boards to at least than two workers. At the same time it is necessary to be convinced of safe arrangement of load.

68. To the shipping places located on ledges and slopes with bias more than 20 degrees for pass of workers ladders with handrail shall be arranged.

69. Handling platforms, platforms, bridges, staircases shall contain in serviceable and net condition, and in winter time to be cleared of snow and ice and to fall down sand, slag or other antiskid materials.

70. Production sites of handling works, including passes and drives, shall have sufficient natural and artificial lighting, hard and equal surface, be kept clean and be cleared timely of garbage, and in the winter - of snow and ice and not to be encumbered. Warehousing of materials, any objects in production sites of handling works is not allowed.

71. Handling platforms shall have the sidewalk and otboyny bar for traffic restriction of motor transport in case of its giving by backing.

72. Works with ropes and cargo devices need to be carried out in mittens.

73. On materials handling operations works directly with load shall be performed in mittens, and in case of application of heavy lift gears - in mittens and in helmets.

74. The lock of board of platform needs to be opened first of all in the middle, then at platform end faces. The worker at the same time shall be at distance at least 1 m from platform board.

75. Hatches of cars shall be closed by means of lyukopodjemnik. In the absence of lyukopodjemnik hatches of gondola cars shall be closed manually by crew as a part of at least three people: two shall perform raising of cover of the hatch improvised devices (on lamas), third shall bring scrap to eye and press cover to gondola car frame; the cover is fixed then safety sectors (locks) shall be established.

76. It is forbidden to work at the conveyor in case of distortion of conveyor tape or in case of its sudden stop, and also to clear moving tape and to make cleaning of pro-rash under conveyor tape or drums in case of the working conveyor.

In operating time of the conveyor it is forbidden to repair, move or change conveyor farm provision.

Disclaimer! This text was translated by AI translator and is not a valid juridical document. No warranty. No claim. More info