9. Profession card "Mechanic on repair and servicing of processing equipment *":

Group code:

7126-9

Code of the name of occupation:

7126-9-018

Name of profession:

Mechanic on repair and servicing of processing equipment *

Skill level on the ORK:

2

qualification subtotal on the ORK:

-

Skill level on ETKC, KC and other standard qualification characteristics:

Release 34. The order of the Minister of Labour and Social Protection of the population of the Republic of Kazakhstan of December 24, 2020 No. 533 "About approval of the Single wage rate book of works and professions of workers (release 34)" (it is registered in the Register of state registration of regulatory legal acts of the Republic of Kazakhstan at No. 21909).

Paragraphs 51-52 Mechanic on repair of technological installations

Level of professional education:

Education level: main secondary education

Specialty:

-

Qualification:

-

Requirements to work experience:

For the 2nd category the work experience is not required, for the 3rd category at least 6 months of professional job

Communication with informal and informalny education:

It is not required

Other possible names of profession:

7126-9-017 - Mechanic on repair and servicing of technological installations and gas equipment

7239-2-057 - Mechanic on repair of technological installations

Main objective of activities:

Maintenance, maintenance and ensuring reliability of operation of processing equipment

Description of labor functions

List of labor functions:

Obligatory labor functions:

1. Preparation of the equipment for repair, equipment conclusion from repair, commisioning.

2. Work on maintenance and repair of processing equipment.

Additional labor functions:

-

Labor function 1:

Preparation of the equipment for repair, equipment conclusion from repair, commisioning

Skill 1:

Work on preparation of the equipment for repair

Abilities:

For the 2nd category:

1. Carry out disassembly and assembly of simple nodes and mechanisms of machines, devices, pipelines and armature, and also

perform their testing after repair.

2. Perform repair of simple installations and aggregates, and also machines of average complexity under the leadership of the mechanic of higher qualification.

3. Carry out metalwork processing of details with accuracy of 12-14 qualities (5–7 classes of accuracy), providing their compliance to technical requirements.

4. Wash out, clean and grease details, preparing them for assembly and installation in the course of repair.

5. Carry out marking and drilling of openings on flanges in the course of preparation for distant sew assemblies.

6. Govern, saw round and cut carving on pipes for the correct connection of elements of the equipment.

7. Manufacture simple devices for simplification of assembly and installation of the repaired equipment that accelerates process and improves work accuracy.

For the 3rd category (in addition to abilities 2 categories):

1. Make repairs and servicing simple and average complexity of processing equipment and technical devices under the leadership of the mechanic of the top skills.

2. Perform preparation of processing equipment and technical devices for repair work

3. Carry out schedules of maintenance, planned precautionary repair of the program of upgrade and modernization of processing equipment and technical devices.

4. Examples of works:

- armature of low pressure - removal, repair, installation;

- oil pumps, lubricators - disassembly, repair;

- pumps are piston, plunger, centrifugal and gear - disassembly, repair.

Knowledge:

For the 2nd category:

1. The device, appointment and the principle of operation of separate devices and nodes of the repaired equipment.

2. Operating conditions of the serviced equipment.

3. Main acceptances of metalwork works.

4. General procedure for welding and soldering.

5. Procedure for testing of pipelines of small diameters.

6. The basic concepts about admissions and landings, qualities, classes of accuracy and purity of processing.

7. Appointment and procedure for use of devices and tool.

8. Acceptances of marking of pipes, drawing elements

9. Procedure for use of oils, washing structures and lubricants.

10. Procedure for the internal labor schedule, on safety and labor protection, production sanitation, the requirement of fire safety.

For the 3rd category (in addition to knowledge 2 categories):

1. The device, appointment and the principle of operation of processing equipment and technical devices and nodes of the repaired equipment.

2. Specifications on pipes, profile steel, fixing materials, properties of the welded metals.

3. Appointment and rules of use of devices and tool.

4. Procedure for laying of pipelines.

Possibility of recognition of skill:

It is not recommended

Skill 2:

Control of quality and safety of repair work

Abilities:

For the 2nd category:

1. Exercise control over the implementation of metalwork transactions, respecting standards and the rules of safety.

2. Control correctness of accomplishment of disassembly, assembly and installation of the equipment according to technical requirements.

3. Check operability and functionality of the equipment after accomplishment of repairs and adjustment, including accomplishment of basic tests.

4. Provide compliance of the performed works to instructions and regulations of safety in case of repair and equipment maintenance.

For the 3rd category (in addition to abilities 2 categories):

1. Control observance of engineering procedure when carrying out repair, since disassembly and finishing with start in operation.

2. Exercise visual inspection of quality of the performed metalwork works, including check of accuracy of processing of details and assembly of nodes.

3. Carry out primary testing of the repaired equipment for the purpose of detection of possible defects.

4. Provide control of observance of requirements of labor protection and safe engineering when carrying out repair work.

Knowledge:

For the 2nd category:

1. The standards and technical requirements applied in case of accomplishment of metalwork works, repair and servicing of processing equipment.

2. The principles and methods of quality control of the performed metalwork works, including checks of accuracy and quality of processing of details and assembly of nodes.

3. Requirements of labor protection and safety in case of accomplishment of repairs, servicing and adjusting.

4. Methods of prevention and detection of defects, violations of engineering procedure and discrepancies during the course of performance repair work.

For the 3rd category (in addition to abilities 2 categories):

1. Control methods of accomplishment of engineering procedures during repair and adjusting.

2. The standards and regulating documents regulating safety in case of repair and operation of the equipment, and also in case of maintenance accomplishment.

3. The principles and methods of quality control of repair at all stages, including check of operability of the equipment after accomplishment of all works.

4. Requirements and methods of carrying out primary testing of the repaired equipment for the purpose of detection of defects or malfunctions.

5. Methods of the analysis of the reasons of defects and control of their elimination in the course of repair.

Possibility of recognition of skill:

It is not recommended

Labor function 2:

Work on maintenance and repair of processing equipment

Skill 1:

Work on maintenance

Abilities:

For the 2nd category:

1. Carry out simple cleaning and lubricant of the equipment.

2. Check appearance and fixture of details.

3. Use hand tool and auxiliary devices.

For the 3rd category:

1. Perform disassembly, repair, assembly and testing simple and average complexity of nodes and mechanisms of machines, devices,

pipelines, fittings in the presence of the mechanic of the top skills.

2. Perform metalwork processing of details till 12-14 qualities (5-7 classes of accuracy), and also till 11-12 qualities (4-5 classes of accuracy).

3. Carry out disassembly and binding of devices, pumps, compressors.

4. Carry out testing of processing equipment.

5. Examples of works:

- covers of hatches of machines and devices - removal and installation;

- barriers - removal and installation;

- laying - production;

- heat exchangers like "pipe in pipe" - disassembly;

- pipes of cooling system and lubricant - cleaning;

- nozzles gas - audit.

- compressors - disassembly and removal of valves, epiploons, maslootrazhatel, crosshead, bearings, covers of valves and cylinders;

- epiploons - stuffing;

- pipelines and devices of cooling system and lubricant of compressors and pumps - disassembly;

- chimneys, plates and mezhtarelochny space of columns, tubes and interpipe space of heat exchangers, tubes of condensers of refrigerators - cleaning of coke and deposits.

Knowledge:

For the 2nd category:

1. Appointment and the device of the serviced equipment.

2. Main types of maintenance (TO-1, TO-2).

3. Rules of safe work in case of equipment maintenance.

For the 3rd category:

1. Instrumentations for assessment of technical condition of processing equipment

2. Methods of conducting checks of technical condition of the equipment.

3. Technical characteristics, design features of processing equipment and technical devices.

4. Equipment method of operation.

5. The process flow diagram and the scheme of communications of the serviced installation.

6. Admissions and landings, qualities and parameters of roughness.

7. Typical defects and defects, appointment, operating modes and service regulations of processing equipment and technical devices.

Possibility of recognition of skill:

It is not recommended

Skill 2:

Carrying out scheduled maintenance on servicing of processing equipment

Abilities:

For the 2nd category:

1. Carry out visual survey of the equipment before start.

2. Check availability of lubricant, leakages, overheats.

3. Participate in preparation of the equipment for planned repair.

For the 3rd category:

1. Perform regular maintenance of the equipment, including check, cleaning, lubricant and adjustment of mechanisms within the established schedule.

2. Perform works on elimination of small defects and defects during maintenance.

3. Apply methods of preventive control, reveal signs of possible defects and prevent breakdowns before their origin.

4. Exercise control of condition of working and control safety valves.

5. Carry out measurements and control of technical parameters of the equipment, including temperature, pressure, liquid level, vibration and other indicators.

6. Examples of works:

- preparation and lubricant of bearings;

- replacement of filters in pumps and compressors;

- check of condition of sealing rings and epiploons in pipelines and fittings;

- control of level of oil and liquid in aggregates;

- cleaning of heat exchangers and pipeline systems of deposits.

Knowledge:

For the 2nd category:

1. Signs of defects and depreciation of the equipment.

2. Terms and procedure for performing routine inspection.

3. Purpose of consumable materials and the used tools.

For the 3rd category:

1. Basic principles of work and design of the equipment (pumps, compressors, heat exchangers, pipelines, etc.).

2. Technical characteristics of the equipment and the passport, including requirements to servicing.

3. Methods of diagnostics of the main defects in the equipment.

4. Bases of diagnostic checks of the equipment: how to check pressure, temperature, vibration.

5. Bases of preventive maintenance: lubricant, cleaning, check and setup of simple nodes and aggregates.

6. Industrial safety rules when carrying out maintenance (for example, work with electric and mechanical systems).

7. The principles of accomplishment of maintenance according to schedules and standard rates.

Possibility of recognition of skill:

It is not recommended

Requirements to personal competences:

Responsibility

Independence and responsibility

Resistance to stress

Ability to work in team

Concentration and management of attention

Sense of duty

List of technical regulations and national standards:

ST of PK 3517-2020 "Industry oil processing and petrochemical. Procedure for planning, organization and carrying out maintenance and repair of technological installations and equipment"

Communication with other professions within the ORK:

ORK level:

Name of profession:

5

Repairman of processing equipment

3

Mechanic on repair and servicing of processing equipment

4

Mechanic on repair and servicing of processing equipment

10. Profession card "Electrician on repair and servicing of electric equipment":

Group code:

7413–2

Code of the name of occupation:

7413-2-028

Name of profession:

Electrician on repair and servicing of electric equipment

Skill level on the ORK:

2

qualification subtotal on the ORK:

-

Skill level on ETKC, KC and other standard qualification characteristics:

Release 1. The order of the Deputy prime minister – the Minister of Labour and Social Protection of the population of the Republic of Kazakhstan of September 1, 2023 No. 364 "About approval of the Single wage rate book of works and professions of workers (release 1)" (it is registered in the Register of state registration of regulatory legal acts of the Republic of Kazakhstan at No. 33389).

Paragraph 441. Electrician on repair and servicing of electric equipment

Level of professional education:

Education level:

main secondary education

Specialty:

-

Qualification:

-

Requirements to work experience:

For the 2nd category the work experience is not required, for the 3rd category at least 6 months of professional job

Communication with informal and informalny education:

It is not required

Other possible names of profession:

7413-2-027 - Electrician on repair and servicing of processing equipment

7413-2-020 - Electrician on servicing of electric equipment of power plants

Main objective of activities:

Ensuring smooth, safe and effective operation of electric equipment due to timely maintenance, diagnostics, repair, and also accomplishment of actions for the prevention of emergencies and to increase in reliability of functioning of electric systems

Description of labor functions

List of labor functions:

Obligatory labor functions:

1. Accomplishment separate simple and average complexity of works on repair and servicing of electric equipment.

Additional labor functions:

-

Labor function 1:

Accomplishment separate simple and average complexity of works on repair and servicing of electric equipment

Skill 1:

Installation and repair of electroinstallations and electric equipment

Abilities:

Category 2

1. Check and measure by megaohmmeter resistance of isolation of distribution networks, stators and rotors of electric motors, windings of transformers, inputs and outputs of cables.

2. Perform metalwork, installation and carpenter's works in case of repair of electric equipment.

3. Perform lifting work with use of the simple load-lifting means and cranes managed from floor.

4. Work with pneumo - and the electric tool.

5. Connect and switch-off electric equipment, carry out the elementary measurements.

6. Establish and repair distribution boxes, klemmnik, protective guards and lighting fixtures.

7. Cut off, connect, isolate and solder wires up to 1000 V.

8. Clear and blow compressed air electric equipment with partial disassembly, washing and rubbing of details.

9. Clean contacts and contact surfaces.

10. Lay adjusting wires and cables.

11. Service and repair solar and windfarms capacity up to 50 kW.

Category 3 in amendment to category 2

1. Service and repair solar and windfarms capacity more than 50 kW, ensuring of them smooth operation and timely maintenance.

2. Check marking of simple assembly and schematic diagrams for correct connection and operation of electric systems.

3. Reveal and eliminate failures, defects and damages of electric equipment with simple schemes of inclusion, using diagnostic units and tools.

4. Repair transformers, switches, rheostats, posts of management, magnetic actuators, contactors and other simple equipment, providing their operational functioning.

5. Perform repair, survey and maintenance of electric equipment with performance of works on disassembly, assembly, adjustment and servicing of electric devices, electromagnetic, magnetoelectric and electrodynamic systems.

6. Lay cable routes and electrical wiring according to safety requirements and the project documentation.

7. Carry out reconstruction of electric equipment for the purpose of upgrade and increase in its efficiency.

8. Charge rechargeable batteries, controlling the level of electrolyte and parameters of charging current.

9. Paint outside parts of devices and the equipment for protection against corrosion and prolongation of service life.

10. Process insulating materials, such as textolite, гетинакс, fiber and others, according to drawings and technical requirements.

11. Perform lifting work with use of cranes and other hoisting machines, following safety rules in case of lifting and moving loads.

Knowledge:

Category 2

1. Electrical equipment bases.

2. Data on direct and alternating current in volume of the performed work.

3. Main types of electrotechnical materials, their properties and appointment.

4. The name, appointment and instructions for use as the applied worker and control and measuring

tool and main data on production and organization of workplace.

5. Device and appointment simple and average complexity of the control and measuring tool and devices.

6. Acceptances of stay and elimination of defects in power supply networks.

7. Acceptances and methods of replacement, merging and soldering of wires of high voltage.

8. Device and principle of operation of electric motors, generators, transformers, switching and puskoreguliruyushchy equipment, accumulators and electric devices.

9. Rules and methods of installation and repair of electric equipment in volume of the performed work.

10. Procedure for the internal labor schedule, on safety and labor protection, production sanitation, requirements of fire safety.

Category 3 in amendment to category 2

1. Electrical equipment bases.

2. Data on direct and alternating current in volume of the performed work.

3. Main types of electrotechnical materials, their properties and appointment.

4. The name, appointment and instructions for use as the used working and control and measuring tool and the main data on production and the organization of workplace.

5. Device and appointment simple and average complexity of the control and measuring tool and devices.

6. Acceptances of stay and elimination of defects in power supply networks.

7. Acceptances and methods of replacement, merging and soldering of wires of high voltage.

8. Procedure for the internal labor schedule, on safety and labor protection, production sanitation, requirements of fire safety.

Possibility of recognition of skill:

It is not recommended

Skill 2:

Accomplishment of diagnostics, control and repair of electric equipment of average complexity

Abilities:

Category 2

1. Analyze operability of electric chains and connections with the help of instrumentations.

2. Perform visual survey of electric equipment for identification of external injuries and signs of defects.

3. Use testers, megohm meters and multimeters for diagnostics of electric parameters of the equipment.

4. Determine places of damages of wires and cables with use of the diagnostic equipment.

5. Control operation of the switching equipment, including the puskoreguliruyushchy equipment, automatic switches and safety locks.

6. Analyze indications of devices and reveal variations from normative parameters.

7. Prepare the equipment for diagnostic testing, connecting the measuring equipment.

8. Perform preventive check of condition of grounding of electroinstallations.

9. Check compliance of electric connections to schemes and the project documentation.

10. Constitute reports and fix results of diagnostics in technical documentation.

Category 3 in amendment to category 2

1. Sort and repair simple electric equipment under the leadership of the electrician of higher qualification.

2. Regulate and check operation of the equipment and devices with simple schemes of inclusion.

3. Repair the simple lighting and switching equipment.

4. Service power and lighting electroinstallations with simple schemes of inclusion.

5. Carry out replacement of safety locks, automatic switches and cables.

6. Perform installation and dismantle of connecting couplings and introduction devices for cables up to 1 kV.

7. Determine and eliminate the simplest defects of electric equipment.

8. Lay cables and postings in the conditions of the minimum complexity.

9. Prepare the equipment for maintenance and repair.

10. Check operability of the hand electric tool and figurative lighting.

11. Perform inspections of electric equipment with fixing of the revealed variations.

Knowledge:

Category 2

1. Main methods of diagnostics of electric equipment.

2. Types of damages and defects of electric chains and devices.

3. Device and principles of operation of instrumentations.

4. Normative parameter values of electric chains and equipment.

5. Rules of connection and operation of the diagnostic equipment.

6. Bases of work with electric circuits and project documentation.

7. Requirements to accuracy and methods of measurement of electric parameters.

8. Rules of check of condition of the grounding devices.

9. Procedure for creation of reporting documentation on results of diagnostics.

Category 3 in amendment to category 2

1. Bases of the device of simple electric equipment and its appointment.

2. Principles of work of electroinstallations with simple schemes of inclusion.

3. Methods of replacement and connection of conductors and cables up to 1 kV.

4. Structure and properties of the main electrotechnical materials.

5. Service regulation and repair of safety locks, automatic switches and lighting fixtures.

6. The device and purpose of simple hand tool and devices for check of electric equipment.

7. Fundamentals of safe engineering in case of accomplishment of repair work and operation of electroinstallations.

8. Requirements of the regulating documentation to accomplishment of repair work.

9. General rules of installation of electric equipment and laying of cables.

10. Procedure for preparation of workplace for repair of electric equipment.

Possibility of recognition of skill:

It is not recommended

Requirements to personal competences:

Discipline

Skill to communicate

Attentiveness

Organization

Activity

List of technical regulations and national standards:

About approval of User Safety Rules for Operating Electrical Equipment, the order of the Minister of Energy of the Republic of Kazakhstan of March 19, 2015 No. 222 (it is registered in the Register of state registration of regulatory legal acts of the Republic of Kazakhstan at No. 10889).

Communication with other professions within the ORK:

ORK level:

Name of profession:

6

Chief of service (repair)

5

Repairman of processing equipment

4

Electrician on repair and servicing of electric equipment

3

Electrician on repair and servicing of electric equipment

11. Profession card "Mechanic on repair and servicing of processing equipment *":

Group code:

7126–9

Code of the name of occupation:

7126-9-018

Name of profession:

Mechanic on repair and servicing of processing equipment *

Skill level on the ORK:

3

qualification subtotal on the ORK:

-

Skill level on ETKC, KC and other standard qualification characteristics:

Release 34. The order of the Minister of Labour and Social Protection of the population of the Republic of Kazakhstan of December 24, 2020 No. 533 "About approval of the Single wage rate book of works and professions of workers (release 34)" (it is registered in the Register of state registration of regulatory legal acts of the Republic of Kazakhstan at No. 21909).

Paragraphs 53-54. Mechanic on repair of technological installations

Level of professional education:

Education level:

TIPO (working professions)

Specialty:

Metalwork (on industries and types)

Qualification:

-

Education level: main secondary education

Specialty:

-

Qualification:

-

Education level:

TIPO (working professions)

Specialty:

Metalwork (on industries and types)

Qualification:

-

Education level:

TIPO (working professions)

Specialty:

Technology of oil refining and gas

Qualification:

-

Requirements to work experience:

Experience in 4 categories, the 5th category is at least at least 1 year 1,5 of years of work

Communication with informal and informalny education:

It is not required

Other possible names of profession:

7239-2-057 - Mechanic on repair of technological installations

Main objective of activities:

Maintenance, maintenance and ensuring reliability of operation of processing equipment

Description of labor functions

List of labor functions:

Obligatory labor functions:

1. Preparation of the equipment for repair, equipment conclusion from repair, commisioning.

2. Work on maintenance and repair of processing equipment.

Additional labor functions:

-

Labor function 1:

Preparation of the equipment for repair, equipment conclusion from repair, commisioning

Labor function 2:

Work on maintenance and repair of processing equipment

Skill 1:

Work on preparation of the equipment for repair

Abilities:

For the 4th category (in addition to abilities 3 categories):

1. Make repairs of difficult processing equipment and technical devices under the leadership of the mechanic of the top skills.

2. Take part in creation of deficiencies lists on repair.

3. Make production of difficult devices for assembly and installation of the repair equipment.

4. Examples of works:

- devices of columned type - repair, assembly of internal devices, removal and installation of covers, heads;

- granulators, crystallizers, mixers, filters - disassembly, repair, assembly;

- compressors piston - disassembly, repair and assembly of cylinders, bent shaft, node of crosshead, valves, pistons;

- compressors centrifugal - disassembly of rotor, repair of bearings and gear couplings.

For the 5th category:

1. Make repairs of difficult processing equipment and technical devices.

2. Perform preparation of processing equipment and technical devices for repair work.

3. Carry out schedules of maintenance, scheduled preventive maintenance of the program of upgrade and modernization of processing equipment and technical devices.

4. Take part in creation of deficiencies lists on repair.

5. Make engineering certification of the equipment after repair.

6. Examples of works:

- devices - repair of the case (not requiring heat treatment), check of plates on bubbling;

- armature is locking, safety and regulating - disassembly, repair, grinding in, assembly and adjustment;

- blowers, gas blowers and superchargers - repair, testing;

- compressors gas engine - repair;

- mills are spherical, roll, crushers, grokhota, smoke exhausters, granulators - capital repairs, testing, delivery;

- pumps are centrifugal, two-case and multistage with the number of driving wheels more than four - repair, assembly, commissioning;

- reactors - repair;

- heat exchangers (raw) hydrotreating of installations, catalytic reforming, hydrocracking and other over 200 atmospheres - repair;

- centrifuges – repair.

Knowledge:

For the 4th category (in addition to knowledge 3 categories):

1. The device, appointment and the principle of operation of processing equipment and technical devices and nodes of the repaired equipment.

2. Specifications on pipes, profile steel, fixing materials, properties of the welded metals.

3. Main acceptances of metalwork works.

4. General rules of welding and soldering.

5. Appointment and rules of use of devices and tool.

6. Procedure for laying of pipelines.

For the 5th category:

1. Device, appointment and principle of operation of processing equipment and technical devices, and also sequence of repair, assembly, installation.

2. Specifications on pipes, profile steel, fixing materials, properties of the welded metals.

3. Main acceptances of metalwork works.

4. General rules of welding and soldering.

5. Appointment and rules of use of devices and tool.

6. Procedure for laying of pipelines.

7. All types of the materials applied under repair.

8. Methods of repair of the equipment and equipment, working under high pressure.

9. Knowledge of requirements of safe engineering, industrial, gas and fire safety, industrial hygiene on hazardous production facilities.

Possibility of recognition of skill:

It is not recommended

Skill 2:

Carrying out commissioning and quality control and safety in case of input of the equipment

Abilities:

For the 4th category (in addition to abilities 3 categories):

1. Coordinate quality control of performance of works on repair of difficult processing equipment and technical devices.

2. Carry out control of observance of all stages of maintenance, including of schedule performance of servicing and repair.

3. Participate in carrying out final testing of the equipment after repair for confirmation of its working capacity.

4. Exercise control of accuracy and quality of assembly of difficult mechanisms and devices.

5. Carry out the analysis of the reasons of defects and control of their elimination in the course of repair and after its completion.

For the 5th category

1. Prepare the equipment for commisioning after repair, including check of all systems and nodes on compliance to specifications.

2. Carry out starting testing of processing equipment for the purpose of detection of defects and check of its working capacity.

3. Perform commissioning of the equipment according to regulations and production requirements, following safety rules.

4. Constitute and draw up reports on results of starting testing and introduction works.

5. Train personnel in service regulations of the repaired equipment.

6. Examples of works:

- commisioning of pumps, compressors and other processing equipment after capital repairs

- check and commisioning of coppers utilizers, compressors gas engine and turbocompressors

- commisioning of heat exchangers and centrifuges after repair.

Knowledge:

For the 4th category (in addition to abilities 3 categories):

1. The principles and control methods of observance of all stages and regulations in case of maintenance and repair of difficult processing equipment.

2. Requirements and procedures of final testing of the repaired equipment, including evaluation methods and elimination of possible defects.

3. Regulating documents on labor protection and industrial safety, including control procedure for their observance in the course of repair work.

4. Check methodology on the accuracy and quality of assembly of difficult mechanisms and technical devices.

5. The principles and evaluation methods and job analysis of the repaired equipment after accomplishment of repair and adjustment.

For the 5th category:

1. Technology and methods of carrying out commissioning on processing equipment.

2. Procedure for commissioning of the equipment after repair taking into account its technical characteristics and service conditions.

3. Main types of testing of the equipment after repair (hydraulic, pneumatic, mechanical etc.).

4. Procedural requirements and regulations of safety when carrying out commissioning work and commissioning.

5. Standards and specifications on the equipment, management systems, automatic equipment and control facilities.

6. To the maintenance instruction and maintenance of the equipment after commissioning.

7. Bases of work with instrumentations for diagnostics of the equipment in the course of commissioning.

8. The principles of work of systems of automatic control, the installations and mechanisms connected to the repaired equipment.

9. Bases of creation of reporting documentation on results of commissioning and checks of the equipment.

Possibility of recognition of skill:

It is not recommended

Skill 1:

Work on maintenance

Abilities:

For the 4th category (in addition to abilities 3 categories):

1. Perform disassembly, repair, assembly of difficult installations, machines, devices, pipelines, armature using heavy lift gears under the leadership of the mechanic of high qualification.

2. Perform metalwork processing of details till 7-10 qualities (2–3 classes of accuracy).

3. Carry out testing, adjustment of working and control safety valves from the capacity equipment.

3. Analyze parameters of operation of processing equipment and technical devices taking into account passport data of manufacturing plant, requirements of rules of industrial safety and labor protection.

4. Diagnose technical condition of processing equipment and technical devices, performing external and internal examination.

5. Carry out testing of processing equipment.

6. Examples of works:

- air coolers - disassembly of reducer;

- devices heat-exchanging - assembly;

- pumps are centrifugal, two-case and multistage with the number of driving wheels more than four - disassembly;

- furnaces tubular - replacement of pipes, doubles;

- reactors - replacement of lamp, removal of heads, removal and installation of pocket zone the thermocouple, assembly of node of consolidation and muftovy connections;

- reducers - repair, assembly, adjustment.

For the 5th category:

1. Perform disassembly, repair, assembly of difficult installations, machines, devices, pipelines, armature with testing of mechanisms.

2. Perform metalwork processing of details on 6–7 qualities (1–2 classes of accuracy).

3. Analyze parameters of operation of processing equipment and technical devices taking into account passport

data of manufacturing plant, requirements of rules of industrial safety and labor protection.

4. Diagnose technical condition of processing equipment and technical devices, performing external and internal examination.

5. Make disassembly, repair and assembly of nodes and the equipment in the conditions of intense and dense landings.

6. Examples of works:

- air ducts ventilating - assembly;

- compressors, pumps - shabrovka of inserts of bearings and other details of machines, repair of safety and backpressure valves;

- compressors piston - adjustment and commissioning;

- condensers refrigerators - extraction and installation of sections;

- furnaces tubular - control, rejection of pipes.

Knowledge:

1. For the 4th category (in addition to knowledge 3 categories):

1. Instrumentations for assessment of technical condition of processing equipment.

2. Methods of conducting checks of technical condition of the equipment.

3. Technical characteristics, design features of processing equipment and technical devices.

4. Equipment method of operation.

5. The process flow diagram and the scheme of communications of the serviced installation.

6. Admissions and landings, qualities and parameters of roughness.

7. Typical defects and defects, appointment, operating modes and service regulations of processing equipment and technical devices.

8. Device of heavy lift gears and procedure for use of them.

9. Bases of lifting case.

For the 5th category:

1. Instrumentations for assessment of technical condition of processing equipment.

2. Methods of conducting checks of technical condition of the equipment.

3. Technical characteristics, design features of processing equipment and technical devices.

4. Equipment method of operation.

5. The process flow diagram and the scheme of communications of the serviced installation.

6. Admissions and landings, qualities and parameters of roughness.

7. Typical defects and defects, appointment, operating modes and service regulations of processing equipment and technical devices.

8. Static and dynamic balancing of machines.

9. Requirements of safe engineering, industrial, gas and fire safety, industrial hygiene on hazardous production facilities.

Possibility of recognition of skill:

It is not recommended

Skill 2:

Carrying out maintenance of processing equipment

Abilities:

for the 4th category (in addition to abilities 3 categories)

1. Perform preventive maintenance of difficult processing equipment using special tools and devices.

2. Estimate efficiency of the carried-out maintenance and analyze its influence on

machine output.

3. Implement new methods and technologies for improvement of quality of maintenance and prolongation of service life

equipment.

4. Develop and offer recommendations about improvement of schedules and procedures of maintenance.

5. Messages documentation on performance of works on maintenance to fix results of testing and checks.

6. Examples of works:

- replacement of oil filters and check of the lubrication system in compressors and pumps;

- maintenance of management systems and automatic equipment of difficult processing equipment;

- check of condition of pipeline systems and replacement of laying;

- recovery of consolidations on pumps and valves;

- check and setup of instrumentations and sensors on processing equipment.

For the 5th category:

1. Make disassembly, repairs and assembly of difficult technological installations, machines, devices, pipelines and armature with their subsequent testing.

2. Perform metalwork processing of details with observance of high requirements of accuracy (6–7 qualities, 1-2 class of accuracy).

3. Analyze parameters of operation of processing equipment and technical devices on the basis of passport data of manufacturing plant.

4. Diagnose technical condition of the equipment by external and internal examination.

5. Make disassembly, repairs and assembly of nodes and aggregates in the conditions of dense landings and intense connections.

6. Control quality of operation of the mechanism and its component after carrying out repair or replacement of details.

7. Examples of works:

- assembly of ventilating air ducts;

- shabrovka and adjustment of details of compressors and pumps;

- repair and adjustment of safety valves;

- extraction and installation of sections in condensers refrigerators;

- control and rejection of pipes in tubular furnaces.

Knowledge:

For the 4th category (in addition to knowledge 3 categories):

1. Methods of diagnostics of the difficult equipment (for example, use of vibration diagnostics or thermographic approaches).

2. Bases of work with repair documentation and deficiencies lists.

3. Methods of prevention and repair of difficult installations and aggregates.

4. Bases of planning of maintenance and control of its accomplishment

5. The principles of control and assessment of condition of the equipment in the course of its work.

6. Safety rules during the servicing and repair of more difficult and high-loaded systems.

For the 5th category:

1. Principles of operation of difficult processing equipment and technical devices, such as compressors, pumps, fittings, furnaces and pipelines.

2. Methods of diagnostics of the equipment, including external and internal examination for detection of defects.

3. Technologies of accomplishment of metalwork works for disassembly, assembly and repair of nodes and aggregates, including metalwork processing

details with high precision.

4. Passport data and technical characteristics of the equipment, including acceptable deviations and working parameters.

5. Technologies of testing of the equipment: hydraulic, pneumatic testing, check for hermeticity and other types of tests.

6. Technical requirements and regulations of safety during the work with the high-loaded, high-technology equipment.

7. Materials and their properties, including types of the metals, alloys, plastic and other materials used in processing equipment.

8. Methods of metalwork processing and assembly of the equipment during the work with dense landings and intense connections.

Requirements to personal competences:

Responsibility

Independence and responsibility

Resistance to stress

Ability to work in team

Concentration and management of attention

Sense of duty

List of technical regulations and national standards:

ST of PK 3517-2020 "Industry oil processing and petrochemical. Procedure for planning, organization and carrying out maintenance and repair of technological installations and equipment"

Communication with other professions within the ORK:

ORK level:

Name of profession:

5

Repairman of processing equipment

6

Mechanical engineer (oil pumping station)

4

Mechanic on repair and servicing of processing equipment

12. Profession card "Electrician on repair and servicing of electric equipment":

Group code:

7413-2

Code of the name of occupation:

7413-2-028

Name of profession:

Electrician on repair and servicing of electric equipment

Skill level on the ORK:

3

qualification subtotal on the ORK:

-

Skill level on ETKC, KC and other standard qualification characteristics:

Release 1. The order of the Deputy prime minister – the Minister of Labour and Social Protection of the population of the Republic of Kazakhstan of September 1, 2023 No. 364 "About approval of the Single wage rate book of works and professions of workers (release 1)" (it is registered in the Register of state registration of regulatory legal acts of the Republic of Kazakhstan at No. 33389).

Paragraphs 443-444. Electrician on repair and servicing of electric equipment.

Level of professional education:

Education level: TIPO (working professions)

Specialty: Electric equipment (by types and industries)

Qualification:

-

Education level:

TIPO (working professions)

Specialty:

Electric utility service (on industries)

Qualification:

-

Education level: main secondary education

Specialty:

-

Qualification:

-

Requirements to work experience:

4 category at least 1 year by profession, the 5th category are at least 1,5 of year of work

Communication with informal and informalny education:

It is not required

Other possible names of profession:

7413-2-027 - Electrician on repair and servicing of processing equipment

7413-2-020 - Electrician on servicing of electric equipment of power plants

Main objective of activities:

Ensuring smooth, safe and effective operation of electric equipment due to timely maintenance, diagnostics, repair, and also accomplishment of actions for the prevention of emergencies and to increase in reliability of functioning of electric systems

Description of labor functions

List of labor functions:

Obligatory labor functions:

1. Accomplishment separate simple and average complexity of works on repair and servicing of electric equipment.

2. Performing diagnostics, testing and adjustment of electric equipment, including check of accuracy of measuring transformers, balancing of rotors, identification of vibration and elimination of defects in difficult electric circuits, and also safety in case of performance of works in electroinstallations.

Additional labor functions:

-

Labor function 1: Accomplishment separate simple and average complexity of works on repair and servicing of electric equipment

Skill 1:

Accomplishment of repair work of the equipment of average complexity

Abilities:

Category 4 in amendment to category 3

1. Sort, to capitally repair electric equipments of any appointment, all types and dimensions under the leadership of the electrician of higher qualification.

2. Regulate and check the equipment and devices of electric drives after repair.

3. Repair amplifiers, devices of the light and sound alarm system, controllers, posts of management, magnetic stations.

4. Service power and lighting electroinstallations with difficult schemes of inclusion.

5. Carry out works at departmental power plants, transformer power substations with their complete disconnection from tension.

6. Carry out operational switchings in power supply networks with audit of transformers, switches, disconnectors and drives to them with disassembly of structural elements.

7. Check, installation and repair of schemes of luminescent lighting.

8. Unwind, cutting, dosage, laying of cable, installation of introduction devices and connecting couplings, trailer seals in cable lines up to 35 kV.

9. Determine the place of damage of cables, measurement of resistance of grounding, potentials on cable cover.

10. Reveal also elimination of refusals and defects of electric equipment with schemes of inclusion of average complexity.

11. Solder soft and solid solders.

12. Carry out works on drawings and schemes.

13. Select starting resistance for electric motors.

For the 5th category:

1. Carry out diagnostics and testing of electric equipment, including check of accuracy of measuring transformers.

2. Carry out balancing of rotors of electrical machines.

3. Reveal and eliminate defects in difficult electric circuits.

4. Adjust and adjust electric equipment in the course of its operation.

5. Perform diagnostics and adjustment of accuracy of work of systems and the equipment.

Knowledge:

Category 4 in amendment to category 3

1. The main electric regulations of setup of the serviced equipment, methods of check and their measurement, the principle of operation of the equipment, power supplies.

2. Device of different types of electric motors of direct and alternating current, protective and measuring devices, switching equipment.

3. General information about appointment and the main requirements to the maximum current protection.

4. Device and principle of operation of semiconductor and other rectifiers.

5. Methods of carrying out testing of electric equipment and cable networks.

6. Rules of testing of the protective equipment used in electrical units.

7. Technical requirements to execution of electric postings of all types.

8. The nomenclature, properties and interchangeability of the electric insulation and carried-out materials applied in case of repair.

9. Appointment and types of high-frequency protection.

10. Methods of carrying out adjusting and delivery works and delivery of electric equipment with the puskoreguliruyushchy equipment after repair.

11. Device, appointment and conditions of use of the difficult control and measuring tool.

12. Designs of universal and special devices.

For the 5th category:

1. Methods of diagnostics and testing of electric equipment, including measuring transformers.

2. Principles of balancing of rotors and diagnostics of vibration.

3. Device of difficult electric circuits and methods of their diagnostics.

4. Methods of adjustment and adjustment of electric equipment.

5. Technological and safe methods of elimination of defects in electric equipment.

Possibility of recognition of skill:

It is not recommended

Skill 2:

Diagnosing, testing and adjustment of electric equipment, including check of measuring transformers, balancing of rotors and elimination of defects in schemes

Abilities:

4 category in amendment to category 3

1. Carry out installation, dismantle and repair of difficult electric chains.

2. Check parameters of electric chains with use of the high-precision control and measuring equipment.

3. Adjust and regulate operation of difficult electric devices, including frequency converters and electromechanical drives.

4. Diagnose and eliminate defects in difficult electric circuits and automatic management systems.

5. Perform installation and repair of electric distributing devices and the high-voltage equipment.

6. Prepare electric equipment for testing, including carrying out progruzka of automatic switches.

7. Constitute schemes of connection of electric equipment on the basis of the project documentation.

8. Carry out installation and adjustment of systems of protection, automatic equipment and alarm system.

9. Perform replacement and setup of electric equipment in systems of renewable energy with capacity more than 100 kW.

10. Organize works on laying of high-voltage cables with observance of requirements of regulating documents.

11. Control observance of engineering procedures in case of repair and servicing of electric equipment.

For the 5th category:

1. Perform capital repairs, assembly, installation and adjustment of high-voltage electrical machines.

2. Service and regulate difficult schemes of automatic control of engineering procedures, including devices of remote control and system with automatic inclusion of reserve.

3. Carry out diagnostics and testing of electric equipment.

4. Balance rotors and eliminate defects in difficult electric circuits.

5. Ensure safety in case of performance of works in electroinstallations.

Knowledge:

4 category in amendment to category 3

1. Principles of work of difficult electric circuits and management systems.

2. Device, appointment and service regulations of the high-voltage equipment and distributing devices.

3. Methods of diagnostics of difficult defects of electric equipment.

4. Bases of setup and adjustment of parameters of automated control systems.

5. Features of operation of converters of frequency, electromechanical drives and automatic switches.

6. Normative requirements to installation, repair and operation of the high-voltage equipment.

7. Acceptances and rules of work with systems of protection, automatic equipment and alarm system.

8. Adjusting methods for systems of renewable power.

9. Rules of creation of electric circuits and work with the project documentation.

10. Requirements of labor protection, safe engineering and fire safety during the work with high-voltage and difficult electrical units.

For the 5th category:

1. Principles of operation of high-voltage electrical machines and electrodevices.

2. Bases of automatic control of engineering procedures and their regulations.

3. Methods of diagnostics, testing and adjustment of electric equipment.

4. Procedure for carrying out balancing of rotors and elimination of defects in electric circuits.

5. Rules of safety in case of performance of works in electroinstallations.

6. Procedure for the internal labor schedule, on safety and labor protection, production sanitation, requirements of fire safety.

Labor function 2:

Performing diagnostics, testing and adjustment of electric equipment, including check of accuracy of measuring transformers, balancing of rotors, identification of vibration and elimination of defects in difficult electric circuits, and also safety in case of performance of works in electroinstallations

Skill 1:

Adjustment of schemes and elimination of defects in difficult devices of remedies and devices of automatic equipment and telemechanics

Abilities:

For the 4th category:

1. Read and understand electric and function charts of devices of automatic equipment and protection.

2. Carry out check and adjustment of schemes of relay protection, automatic and telemechanical devices.

3. Reveal and eliminate defects and defects in work of difficult electric circuits and nodes.

4. Make setup and adjustment of devices of automatic equipment, sensors and relay.

5. Use measuring devices in case of diagnostics (multimeters, megaohmmeters, oscillographs, etc.).

6. Perform safe adjustment in the presence of tension (with observance of industrial safety rules).

7. Messages technical documentation on the carried-out adjustment and repair work.

For the 5th category:

1. Service power and lighting plants with particularly complex schemes of turning on of electric equipment and schemes of the machines and aggregates connected in flow line and also the equipment with automatic control of engineering procedure.

2. Perform disassembly, capital repairs, assembly, installation and centering of high-voltage electrical machines and electrodevices of different types and systems with tension to 15 kV.

3. Carry out installation and repair of cable networks over 35 kV, with installation of introduction devices and connecting couplings.

4. Carry out installation, repair, adjustment and servicing of devices of automatic control of operating modes of blocking, signaling, actuation devices, systems of dispatching automated management, line transportation processing lines, the welding equipment with electronic schemes of management, aggregates of electric equipment and machines with systems of electromachine management, with feedback on current and tension.

5. Carry out repair, installation, installation and adjustment of mercury rectifiers and high-frequency installations by capacity over 1000 kW.

6. Carry out repair of difficult electric equipment of drying and vacuum furnaces, unique automatic machines of the maximum current and automatic tapes.

7. Carry out balancing of rotors of electrical machines, identification and elimination of vibration.

Knowledge:

For the 4th category:

1. Appointment and device of remedies, automatic equipment and telemechanics.

2. Principles of operation of the relay, contactors, sensors, schemes of logic of management.

3. Symbols on electric circuits and the principle of their reading.

4. Bases of electrical equipment and electronics (in volume of the 4th category).

5. Regulations and industrial safety rule and electrical safety during the work in electroinstallations.

6. Appointment and instructions for use as instrumentations.

7. Main types of defects and typical defects of devices of automatic equipment and protection.

For the 5th category:

1. Electrical equipment bases.

2. Main electric regulations of setup of the equipment, methods of check and measurement.

3. Principle of operation of the equipment, power supplies.

4. Device of different types of electric motors of direct and alternating current, protective and measuring devices, switching equipment.

5. General information about appointment and the main requirements to the maximum current protection.

6. Device and principle of operation of semiconductor and other rectifiers.

7. Methods of carrying out testing of electric equipment and cable networks.

8. Rules of testing of the protective equipment used in electrical units.

9. Appointment and types of high-frequency protection.

10. Methods of carrying out adjusting and delivery works and delivery of electric equipment with the puskoreguliruyushchy equipment after repair.

11. Device, appointment and conditions of use of the difficult control and measuring tool.

12. Designs of universal and special devices.

13. Safety regulations.

Possibility of recognition of skill:

It is not recommended

Skill 2:

Adjustment, repair and regulation of electric motors, electrodevices and transformers of different capacities

Abilities:

For the 4th category:

1. Determine defects of electric motors, transformers and electrodevices.

2. Carry out disassembly, assembly, replacement of worn-out parts and nodes.

3. Make adjustment of the starting equipment and protection.

4. Check isolation, resistance of windings, chains and grounding.

5. Perform adjustment and tuning of the equipment on site of installation.

6. Use the hand and electric tool, and also instrumentations.

7. Read electric and assembly diagrams.

For the 5th category:

1. Carry out servicing and adjustment of electric equipment, including electric motors, devices and transformers capacity to 100 kW.

2. Perform the accuracy of measuring transformers, measurement of resistance of isolation and resistance of the grounding conductors.

3. Perform installation and adjustment works on installation, repair and servicing of electrical machines and electrodevices of low and average voltage.

4. Sort, collect, establish electric motors and devices.

5. Balance electric motor rotor.

6. Perform diagnostics and adjustment of operation of devices and installations of automatic control.

7. Adjust and check operation of electric motors and transformers.

8. Service, adjust and check operation of measuring devices and automatic transfer lines.

9. Perform works on elimination of defects in electric circuits, reveal and eliminate vibration in mechanisms.

10. Observe safety requirements in case of performance of works in electroinstallations.

Knowledge:

For the 4th category:

1. Device and principle of operation of electric motors, transformers and main electrodevices.

2. Types of defects and methods of their elimination.

3. Rules of connection of the equipment to power networks.

4. Regulations on electrical safety and labor protection.

5. Symbols on electric circuits.

6. Electrical equipment bases (at the level of the 4th category).

7. Requirements to testing and checks of the repaired equipment.

For the 5th category:

1. The principle of operation of electrical machines, devices and transformers capacity to 100 kW.

2. Bases of the theory of electrical equipment, including methods of measurements and check of accuracy of measuring transformers.

3. Device and design of electric motors, electrodevices, transformers, schemes of automatic control.

4. Technology of installation, repair and adjustment of electrical machines and the equipment, including necessary tools and methods.

5. Methods of balancing of rotors, identifications of vibration and elimination of defects in electrical machines, and also their diagnostics.

6. The principles of work and types of protective relays and devices of automatic protection, including their setup and adjustment.

7. Methods and technologies of check and setup of electric equipment, including diagnostics and control of condition of the equipment.

8. Electric circuits and schemes of connection of the equipment, the principles of their setup and repair in electroinstallations.

9. Safety requirements during the work with electric equipment and carrying out testing in electroinstallations.

10. Service regulation and installation of cable lines, and also devices of protection and automatic inclusion of reserve.